Lean ergonomics da tsarin aluminum a cikin samarwa

Ergonomics da Lean: Lokacin da Jiki ya Amince da KPIs

Labarin hukuma yana da sauƙi: masana'anta suna zama mai ƙwanƙwasa, ƙididdigewa, kuma KPIs suna haɓaka. Gaskiyar yau da kullun ba ta da iyaka. Ana yin gyaran gyare-gyare cikin sauri, ana sake daidaita layukan kan tashi, gaurayawan samarwa sun fi rikitarwa, kuma an saka sabbin lambobi a inda akwai ƙaramin ɗaki. A tsakiyar su ne masu aiki: mutane na gaske tare da ainihin kasusuwa da kashin baya, ba avatars a cikin rahotannin samarwa ba. Idan ba a yi la'akari da jiki a cikin ƙirar kayan aiki ba, tsarin ya fara samar da farashin da ba a iya gani nan da nan a kan dashboards, amma tarawa: micro-stoppages, lokutan sake zagayowar rashin kwanciyar hankali, raunin musculoskeletal, da kuma yin amfani da lokaci mai tsawo don ramawa ga ƙwanƙwasa wanda babu MES da zai iya bayyana cikakken bayani. A cikin masana'antar masana'anta da ke ikirarin dogaro da gaske, ergonomics ba batun ladabi ba ne ga ma'aikata; madaidaicin tsari ne a cikin tsari, daidai da OEE, ɓata lokaci, da lokacin jagora.

Taswirar Spaghetti da MUDA: x-ray na lahani na ergonomic

Taswirar spaghetti, wanda aka ɗauka shi kaɗai, yana kama da aikin mai ba da shawara tare da alamomi masu launi. A zahiri, lokacin da aka gina shi akan sauye-sauye na gaske maimakon ingantattun yanayi, ya zama x-ray mara tausayi na yadda mutane da kayan aiki suke aiki. Binciko hanyar ma'aikaci yayin motsi ba wai kawai yana nuna ɓarna motsi ba, har ma yana nuna duk waɗannan ƙananan rashin daidaituwa na ergonomic waɗanda, idan aka haɗa su tare, suna lalata jiki kuma suna rage yawan aiki.

Idan muka kalli wata masana'anta da ke bayyana kanta jingina da wannan ruwan tabarau, a mafi yawan lokuta alamu masu maimaitawa suna fitowa:

• wuraren aiki waɗanda ke buƙatar ku ci gaba da tafiya don dawo da abubuwan haɗin gwiwa, kayan aiki, takardu
• hanyoyin da ke ketare forklifts, AGVs ko wasu layi, tare da ci gaba da katsewa da daidaitawa
• Ɗaukar wuraren da ke da nisa daga inda ainihin abin ya haɗu
• ingantattun trolleys, ba tare da wata ma'ana ba dangane da yawan amfani, nauyi ko jeri

Muda na al'ada na duniyar rugujewa, idan muka kalle su ta mahangar jikin mutum, sai ta kara fitowa fili:

• tsarin motsi, wanda ke fassara zuwa ci gaba da jujjuyawa, mikewa, da lankwasawa
• safarar muda, inda nisan jiki tsakanin abu da wurin amfani shine ƙarin ƙoƙari mai tsabta
• jiran muda, sau da yawa ana samarwa ta wuraren aiki waɗanda basa goyan bayan sauye-sauye masu sauri da tsaftataccen saiti
• ɗimbin lahani, ƙuruciya ta kurakuran riko, shagaltuwa daga gajiya, alamun da ba za a iya karantawa a daidai matsayi ba.

Daidai ne a wannan lokacin tsarin aluminum ya zama mai ban sha'awa: ba a matsayin "kyakkyawan abu" don tsara kayan ado na sashen ba, amma a matsayin kayan aiki don fassarawa cikin geometries na jiki abin da ginshiƙi na spaghetti da bincike na ergonomic suka nuna.

Ergonomics Masana'antu: Ba "Mafi Daɗi ba," Amma Ana iya Aunawa

Idan muka rage ergonomics zuwa jumlar "haka ma'aikaci ya fi jin daɗi," mun riga mun rasa wasan. A fagen masana'antu, ergonomics kawai yana da ma'ana idan yana da ma'auni, wato, idan za mu iya danganta shi da ma'auni da ma'auni. Labari mai dadi shine cewa waɗannan sharuɗɗan sun wanzu kuma an san su tsawon shekaru; Mummunan labari shine cewa ba kasafai ake amfani da su akai-akai zuwa ga benches na aiki da wuraren aiki na zahiri. Lokacin zayyana wurin aiki, mai fasaha ya kamata yayi la'akari da aƙalla ƴan sifofi na asali:

• tsawo na aikin aiki, dangane da tsayin mai aiki da nau'in aikin
• juzu'in juzu'in gangar jikin gangar jikin, musamman a cikin ayyuka masu maimaitawa na dogon lokaci
• mafi kyawun kewayon isa ga hannaye da hannaye, inda za a sanya abubuwan da aka fi amfani da su
• yawan motsi, tare da RULA, REBA ko makamantan hanyoyin don kimanta nauyin biomechanical
• ƙarfin da ake buƙata don turawa, ja, ɗagawa, la'akari da ma'auni, gogayya, gangara

A cikin ingantaccen tsarin aiki, abubuwan da mai aiki ya taɓa sau da yawa a cikin awa ɗaya suna cikin abin da ake kira mafi kyawun kewayon aiki, kusa da jiki, ba tare da buƙatar murɗawa ko lankwasa ba. Abubuwan da ba su da yawa akai-akai ana mayar da su zuwa na biyu amma har yanzu wurare masu aminci. Wannan shi ne inda tsarin aluminum ya shigo: Godiya ga yanayinsa da sauƙi wanda za'a iya daidaita tsayi da ƙima, yana ba da damar waɗannan ka'idodin biometric su canza su zuwa siminti, daidaitattun daidaitawa waɗanda kuma za'a iya tabbatar da su bayan gwaji.

Tashoshin taro: zayyana farawa daga karimcin

Idan muka kalli yawancin wuraren aiki na taron gargajiya, nan da nan ya bayyana inda suka fara: daga sararin samaniya, daga rectangle mara komai akan tsarin bene da kuma benci "misali" da za a cika da kyau sosai, kayan aiki masu dacewa, kwantena, da kayan aiki a duk inda zai yiwu. Hanyar da ta dace ita ce akasin haka. Yana farawa daga karimcin, ainihin zagayowar aiki, ba daga tsarin bene ba ko ma daga kasida na benci da aka rigaya a hannun jari. Masanin injiniya wanda ke son tsara wurin aiki da gaske ya kamata ya dauki lokaci don lura, aunawa, fim, da rushe gaskiyar aiki, kusan kamar yin nazarin motsi a cikin dakin gwaje-gwaje: nazarin jerin abubuwa, dakatarwa, jinkirin, abubuwan gajiya, yanayin hannaye da ido, har sai sun fahimci inda jikin ke yin aiki tare da tsarin kuma inda, a maimakon haka, ana buƙatar yin kuskure a cikin dogon lokaci don yin rauni ko rauni.

• jerin ayyuka, tare da kulawa ta musamman ga inda zagayowar ke raguwa
• hannaye masu aiki, duba lokacin da zai yiwu a 'yantar da ɗaya da lokacin da ba haka ba
• riko, juyawa, sakawa, tsarin dunƙulewa, tare da ma'auni masu alaƙa
• kayan aikin da aka yi amfani da su, daga screwdrivers masu sauƙi zuwa screwdrivers masu sarrafa ƙarfi
• Mahimman mahimmancin inganci, watau inda aka tattara kurakurai kuma me yasa

A kan wannan na'urar tantancewa, tsarin aluminum ya zama abu mai sassauƙa sosai. Tare da bayanan martaba, brackets, da jagorori, yana yiwuwa a:

• ƙirƙiri firam ɗin da ke ayyana filin aiki tare da madaidaicin millimetric
• saka ma'auni don screwdrivers waɗanda ke ɗaukar nauyin daga kafadu da makamai
• sanya kwantena a kan jirage masu karkata, kawo su zuwa wurin da ya dace
• haɗa ginshiƙan telescopic don canzawa daga zama zuwa aikin tsaye
• saukar da masu saka idanu da HMI akan makamai masu daidaitawa a tsayi, nisa da juyawa

Tasirin ba kawai ingantaccen matsayi bane. Yana da raguwar canjin lokacin zagayowar da gajiya ke haifarwa, don haka ƙara amincin lokacin takt.

Tsarin aluminum vs. ƙera baƙin ƙarfe: menene ainihin ya bambanta?

Tambayar "me yasa ba za mu ci gaba da walda bututun ƙarfe kamar yadda muka saba yi ba" ta halaltacce, musamman a cikin tarurrukan bita da sassan da kamfanin ke amfani da wannan maganin shekaru da yawa kuma ana ɗauka a matsayin mai ƙarfi, sananne, kusan "na halitta." Har sai mun zurfafa, aluminium na tsarin zai iya zama kamar faɗuwa ko rikitarwa mara amfani. Amma idan muka yi nazari da gaske game da ainihin halayen tsarin a duk tsawon rayuwar shuka, ba kawai a lokacin siye ba, bambance-bambancen sun zama masu ma'ana sosai: suna bayyane a lokacin da ake buƙata don gyare-gyare, a cikin sassauci lokacin da shimfidar wuri ya canza, a cikin farashin kulawa, a cikin hanyar da kayan aiki ya dace da juyin halitta na samar da cakuda maimakon rage shi. Idan muka fadada hangen nesanmu daga "nawa ne kudin gina shi a yau" zuwa "nawa ne kudin da zan biya don kula da shi, daidaita shi, da kiyaye shi har tsawon shekaru goma," hoton ya canza. Ya wuce wannan lokacin ne tsarin aluminum, wanda aka yi amfani da shi cikin hikima kuma an tsara shi da kyau, ya fara nuna ƙimarsa ta gaske. Daga mahangar fasaha da aiki, tsarin aluminum yana ba da:

• ƙananan nauyi, wanda ke sa haɗuwa, motsi, daidaitawa da sake amfani da sauƙi
• ainihin modularity, saboda an ƙera bayanin martaba don yankewa, haɗawa, da daidaitawa
• babban juriya na lalata ga yawancin fentin tsarin da, tare da tasiri da karce, ke rasa kariya
• daidaitaccen girma mai jituwa tare da jagorori, masu isar da abin nadi, motsi na layi, tsarin sakawa mai kyau
• Haɗin kai mai sauƙi tare da bangarorin kariya, na'urori masu auna firikwensin, wayoyi, kayan haɗi

Daga mahangar lissafi, madaidaicin bayanin martaba yana iya ɗaukar manyan kaya cikin sauƙi. Babu shakka, dole ne mai zane ya ɗauki waɗannan abubuwa da muhimmanci:

• lokacin inertia na sashin, a matsayin aikin tazarar da za a rufe
• ainihin maƙasudin makirci, guje wa zayyana tsari a cikin dakin gwaje-gwaje wanda aka haɗa daban-daban a cikin masana'anta
• sassa masu ƙarfi na lodi, musamman a gaban tasiri, birki, farawa kwatsam

Makullin ba abu "laushi" ba ne da abu "mai wuya"; ƙira ce mai mahimmanci da haɓakawa. Firam ɗin aluminium ɗin da aka ƙera da fasaha da ƙima ya fi aminci, mafi sassauƙa, kuma mafi ɗorewa fiye da firam ɗin welded "a al'ada" wanda ba za a iya gyaggyarawa ba tare da yankewa da gyarawa ba.

Ergonomic benci: kwanciyar hankali, daidaitawa, haɗin kai

Ana dauka a banza, kamar “tebur da ƙafafu huɗu” sun isa a magance matsalar. A haƙiƙanin gaskiya, yana ɗaya daga cikin mafi ci gaba da ƙayyadaddun hanyoyin tuntuɓar jikin ɗan adam da tsarin samarwa, wurin da tsayin daka, ƙarfi, daidaito, da maimaitu ke yin karo na sa'o'i kowace rana. Idan benci ba daidai ba ne, kowane sake zagayowar yana kawowa tare da shi ƙananan ƙarancin damuwa mara amfani, ƙarin jujjuyawar juzu'i, lankwasawa mai wuce kima, tsawo na hannu fiye da yankin aminci. Kowane ɗayansu, waɗannan suna kama da cikakkun bayanai, amma sun ninka kan canje-canje, makonni, da shekaru, sun zama gajiya na yau da kullun, asarar inganci, lokutan sake zagayowar mara kyau, kuma, a cikin mafi munin yanayi, raunin da ya faru da rage dacewa don aiki.

Lokacin da muka zurfafa cikin tsarin ƙira, benci na aiki ya daina zama abu a tsaye kuma ya zama tsarin tsarin gaskiya na layin samarwa. Wurin aiki na ergonomic wanda aka tsara tare da aluminum tsarin ba kawai tebur "kyakkyawa" ba ne, amma dandamali na fasaha wanda za'a iya daidaita shi, daidaitawa, tsawaitawa, da haɗawa tare da kayan aiki, kayan aiki, hasken wuta, da na'urorin dijital. Kayan ababen more rayuwa ne wanda ke bin juyin halittar samfur, hanyoyin, da mutane, maimakon hana su. Daidai saboda yana da na'ura mai mahimmanci, ana iya daidaita shi cikin lokaci, mai ladabi dangane da bayanan samarwa da ra'ayin mai aiki, yayin da yake kiyaye daidaiton inji da aminci. Daga wannan hangen nesa, babban bench ɗin aiki ba ya “bautar” aiki, yana ba shi damar. Yana iya kuma dole ne a haɗa tare:

• iya aiki gwargwadon nau'in aikin (haske, matsakaici, taro mai nauyi)
• daidaitawar tsayi wanda ke ba shi damar daidaitawa da mutane da ayyuka
• takamaiman samfurin, tare da abubuwan da aka saka, rollers, tasha, kariyar gida
• wani "fasaha na fasaha" da aka yi da fale-falen buraka, makamai, fitilu, masu riƙe da takardu, wanda ke rage hargitsi na gani

Abun ban sha'awa shi ne cewa benci ba ya zama al'amarin "daya-da-yi". Tsarin aluminum yana ba da damar haɓaka canje-canje, gyare-gyare na gaba, da ƙananan haɓakawa waɗanda ke tasowa daga ra'ayoyin mai aiki. An ƙirƙiri wani nau'in DNA na yau da kullun don benci, wanda zai iya canzawa cikin lokaci yayin da samfurin ke tasowa, maimakon tilastawa samfurin ya dace da tsayayyen tsari.

Wasan Zaba: Ergonomics a Motsi

Idan muka kalli dabaru na cikin gida da gaske, keken keke yakan kasance wurin da karkatacciyar hanya ta shiga cikin ayyukan yau da kullun. Katuna duk iri ɗaya ne, kayan da aka ɗorawa “kamar yadda yake,” hanyoyin da aka yanke shawarar akan tashi, ana saita matakan lodi ba tare da wata dabara ba dangane da nauyi ko ɗaukar mita. Sakamakon: masu aiki suna matsawa da ƙarfi fiye da larura, sunkuya ƙasa don dawo da abubuwa masu nauyi, kuma suna juya gangar jikin a cikin canje-canjen shugabanci akai-akai. Keɓaɓɓen keken zaɓe mai tunani, tare da tsarin aluminium na zamani, ya zama babban ɓangaren shimfidar wuri. Domin ya zama ɗaya da gaske, dole ne yayi la'akari da hankali:

• tsayin ɗakunan ajiya, tare da kula da hankali ga inda aka sanya abubuwan da suka fi nauyi
• fadi da zurfin dangane da hanyoyin da ake da su da wuraren motsa jiki
• tsare-tsaren tsare-tsare masu hana faɗuwar abu da tilasta sakewa
• hannaye da aka tsara don rage karkatar da wuyan hannu da lodi akan kafadu da baya
• haɗewa tare da lakabi, lambobin barcode, lambobin QR da na'urorin karatu

Tsarin aluminum yana ba da damar ƙirƙirar kutunan "typological", watau, kayan aikin da aka ɗauka ba a matsayin nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'in nau'i da za a yi amfani da su a ko'ina, amma a matsayin haɓakaccen ma'ana na dangin samfurin, layi ɗaya, ko ma wata hanya ta musamman tsakanin ɗakunan ajiya, babban kanti na ciki, da tsibirin taro. Ana iya ƙera kowace cart ɗin tare da geometries, tsayi, ƙarfin ɗaukar nauyi, da tsarin tsarewa daidai da ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun ƙayyadaddun kayan aikin da aka riga aka haɗa, fakitin fanko don dawowa, kayan nauyi masu buƙatar amintattun wuraren riko. Ta wannan hanyar, tsarin ba shine "cart a kan ƙafafun ba," amma wani nau'in injiniya na tsari, wanda aka kwatanta da gaskiya maimakon al'ada.

A cikin balagagge dabaru na Kanban, wannan ƙwaƙƙwaran tsalle yana da mahimmanci, saboda keken ya daina zama abu mai tsaka tsaki kuma ya zama sashin jiki na sigina. Matsayinsa yana sadarwa, a kallo, abin da ke faruwa a cikin ruwa: lokacin da katako ya cika, kayan da ake bukata don lokaci na gaba yana shirye da gaske; idan babu komai ko wani bangare ya dawo, nan take tsarin ya nuna bukatar cikawa, ba tare da tilasta wa kowa ya bibiyi bayanan da suka warwatse a fuska daban-daban guda biyar, da kiran waya uku, da bugu na Excel. Sakamako shine harshe gama gari tsakanin samarwa, dabaru, da tsarawa, wanda kuma ya fito daga wani abu mai sauƙi amma mai ƙima.

Lean intralogistics: manyan kantunan, hanyoyi da madara

Babban kanti na ciki da manufar tafiyar da madara yana aiki ne kawai idan sararin jiki ya goyi bayansa. Bai isa ba don yanke shawara "za mu yi zagaye kowane minti 30" idan ɗakunan ajiya da wuraren bayarwa sune sakamakon tarin tarihi. Tare da aluminum tsarin, sashen na iya gina intralogistics na gaske, yana aiki akan matakai uku:

• Shelving babban kanti, tare da isar da abin nadi mai nauyi waɗanda ke ɗaukar kayan zuwa gaban ɗauka, a daidai tsayi
• hanyoyin tafiyar da madarar sadaukarwa, tare da bayyanannun hanyoyi, madaidaiciyar nisa da wuraren tsayawa
• daidaitattun wuraren zaɓe, wanda ke sa ya bayyana nan da nan abin da ke cikin hannun jari da abin da ba shi da shi

Daga mahangar ergonomic, duk wannan yana fassara zuwa wani canji mai ma'ana a yadda jiki ke motsawa ta wurin aiki: ƙarancin tsallake-tsallake na hanyoyin da ba a so ba, ƙarancin ɗagawa daga bene tare da ƙwanƙwasa baya, ƙarancin jujjuyawar juzu'i don isa ga pallets da kwantena da aka sanya bazuwar. Ba a sake tilasta ma'aikacin "tattaunawa" kowane mataki, kawar da cikas, shagunan shawagi, da kutunan da aka watsar, amma yana motsawa cikin yanayin da ke da ma'ana mai ma'ana, tare da bayyanannun hanyoyi, ayyana wuraren zaɓe, da tsayin tunani. Yana da daidai da bambanci tsakanin aiki a cikin wani sito kafa ta sedimentation, Layer a kan Layer na wucin gadi da ba a taɓa gani ba a baya-bayanan mafita, da kuma motsi a cikin wani sarari da aka tsara a matsayin wani ɓangare na tsari, inda jiki tsari na shelves, cart, da kuma manyan kantunan ciki ba wani sakamako mai illa, amma da gangan zabi don kare baya, hankali, da lokacin waɗanda suke aiki a can kowace rana.

Digitalization na wurin aiki: ergonomics na na'urori

Canjin dijital ya kawo arziƙin kayan masarufi a cikin sashen: masu saka idanu, allon taɓawa HMIs, allunan, masu karatu, da firintocin alamar. Sau da yawa, waɗannan na'urori suna hawa duk inda akwai ɗan sarari, tare da keɓaɓɓun makamai ko maɓalli na duniya waɗanda ba a tsara su don wannan mahallin ba. Tsarin aluminium da aka ƙera a hankali yana ba da izinin akasin haka, farawa daga jiki da kwararar dijital don yanke shawarar inda kuma yadda ake sanya kayan aiki da igiyoyi. Tare da keɓaɓɓun bayanan martaba da haɗin gwiwa, yana yiwuwa:

• shigar da makamai masu saka idanu waɗanda ke mutunta shawarar nesa da kusurwa don kallo
• matsayi allon taɓawa ta yadda hannu zai iya kaiwa gare su ba tare da takura wuyan hannu da kafada ba
• sadaukar da ɗakunan ajiya da sarari ga na'urorin daukar hoto, allunan, firintocin, guje wa "gidan kebul" mara ƙarfi
• Haɗa tsattsauran ramukan kebul, wanda ke rage haɗarin faɗuwa da lalata na'urori

Ta wannan hanyar, ƙididdigewa yana daina zama "Layer makale a saman" na wurin aiki kuma ya zama wani ɓangare na gine-ginen ergonomic.

Ergonomics, aminci da kariya: haɗawa maimakon ƙarawa

Anan buɗe babi wanda ke shafar matsayin masana'antu na LPM GROUP kai tsaye, saboda yana shiga cikin zuciyar DNA na fasaha. Shekaru, a cikin layi na atomatik, ana kula da aminci a matsayin "ka'ida ta baya-bayan" da za a yi amfani da shi a ƙarshe, saitin ƙayyadaddun ƙayyadaddun ƙayyadaddun da za a mutunta kawai bayan shimfidawa, kayan aiki, benci, trolleys, da hanyoyi an riga an yanke shawarar bisa ga bukatun samarwa da iyakokin sararin samaniya. Da farko, an tsara “yadda ake tafiyar da layi”, sannan ana buƙatar mai zanen tsaro don shigar da grilles, shinge, tsaka-tsaki, da masu gadi kewaye da shi. A cikin wannan yanayin, babu makawa ana ganin kariya a matsayin wani abu da ke cirewa, da iyaka, da kuma hanawa, ba a matsayin wani muhimmin sashi na gine-ginen samarwa ba.

Sakamakon, a cikin sassan gaske, a bayyane yake a bayyane: masu gadi waɗanda ke hana yawancin motsi, wuraren samun damar sanyawa inda zai yiwu kuma ba inda zai yi ma'ana ba, wuraren kulawa da ke tilasta masu aiki su lanƙwasa, shimfiɗa, ko haɗa kansu don yin aikinsu, hanyoyin da ke kunkuntar a mahimman mahimman bayanai, masu gadin da ake "kewaye" a cikin ayyukan yau da kullun saboda suna yin ayyukan da ba za a iya kaucewa ba kuma ba su da daɗi. Na'urar tana dacewa akan takarda, shimfidar wuri "yana aiki" a cikin na'urar kwaikwayo, amma jikin mutane yana biyan farashi don rashin haɗin kai tsakanin aminci, ergonomics, da kwarara. A yawancin lokuta, sakamakon abin da ke haifar da rikice-rikice: don cika ka'idodin ƙa'idodi, ana haifar da yanayin aiki marasa dorewa, wanda a kan lokaci ya haifar da halayen kan iyaka, shiga tsakani, da ƙananan rikice-rikice na yau da kullun waɗanda ke raunana ainihin amincin da aka yi niyya don tabbatarwa.

Hanyar da ta fi balaga, wacce LPM GROUP zata iya taka muhimmiyar rawa, ta juyar da tsarin ma'ana da kuma hanyar aiki. Ba a ƙirƙira aminci da tsarin aluminum a cikin duniyoyi daban-daban guda biyu, amma sun zama wani ɓangare na aikin iri ɗaya, waɗanda aka raba daga farko. Wannan yana nufin cewa mai zanen aminci da mai ƙirar kayan aiki suna zaune a zahiri a tebur ɗaya, a gaban shimfida ɗaya, suna tattaunawa iri ɗaya, kwarara iri ɗaya, da ƙuntatawa iri ɗaya. A lokaci guda suna yin la'akari da nisa na aminci, hanyoyi, wuraren lodi da saukewa, wuraren aikin ergonomic, samun kulawa, da haɗin kai tare da trolleys da manyan kantunan. Daga wannan hangen nesa, tsarin aluminum ya daina zama "kayan abu don benci da firam" kuma ya zama gada ta zahiri ta haɗa aminci, wuraren aiki, da dabaru na ciki; kuma godiya ga wannan haɗin kai, mafi tsabta, mafi daidaito, kuma mafi ƙwaƙƙwaran mafita suna yiwuwa a ƙarshe akan lokaci:

• wuraren saukewa da saukewa da aka haɗa cikin kariyar, inda mai aiki zai iya aiki a daidai matsayi yayin da ya rage a waje da yankin haɗari.
• ingantattun hanyoyi na zahiri don trolleys da pallets, inda shingaye da sifofi ke ayyana kwarara mai aminci da iya karantawa.
• wuraren kulawa da aka tsara don waɗanda za su yi aiki a can, ba kawai don ƙaddamar da binciken ba

Tsarin aluminum, haɗe tare da ƙwararrun tsarin kariyar da aka tsara, yana ba da damar gina "hanyoyin ergonomic" a kusa da injuna, inda bin ka'idoji da girmamawa ga jikin mai aiki ya zo daidai, maimakon rikici.

Samfura da sauri: daga takarda zuwa tsari a cikin 'yan makonni

A cikin aikin masana'antu, lokaci shine sau da yawa abin da ke la'antar kyakkyawar niyya ta ergonomic don kasancewa a kan takarda, wanda aka aika a cikin babban fayil "lokacin da muke da ɗan lokaci". Babban hasashe mai zurfi, duka a kan kantin sayar da kayayyaki da kuma gudanarwa, shine sake fasalin wuraren aiki da kayan aiki yana nufin shigar da rami mara iyaka na zane, yarda, lokacin injin, da farashi, wani babban alƙawarin da za a iya magance shi kawai a cikin yanayi na musamman, watakila a lokacin babban sake fasalin layi. Wannan yana nufin cewa ko da a bayyane m al'amurran da suka shafi an jure shekaru, domin "gyara su zai bukatar rabin sabon aikin." Anan, haɗuwa da tsarin aluminum da tsarin da aka tsara zai iya canza hoton da gaske, yana canza fasalin daga wani abu mai banƙyama a cikin abin da za a iya sarrafawa, maimaitawa, kusan tsarin ilimin lissafin jiki wanda ke haɗuwa tare da samarwa maimakon dakatar da shi. Idan kun yarda da yin aiki a takaice amma ingantattun matakai, za a iya tsara zagayowar samfuri mai tsanani amma ingantattu kamar haka:

• lura da filin da tarin batutuwa masu mahimmanci, tare da masu aiki da manajojin sashe
• ma'anar yanayin da aka yi niyya, wanda aka fassara zuwa zane-zane da samfuran CAD na farko
• Haɗuwa da sauri na samfurin aluminum na zahiri, kai tsaye a cikin bitar
• gwaji a cikin yanayi na ainihi, tare da ƙananan gyare-gyare a kusa da ainihin lokaci
• tabbatarwa na ƙarshe da kuma canza samfurin zuwa ma'auni mai maimaitawa

Mahimmin batu shine samfurin ba ɓata lokaci ba. Ya zama kashi na farko na ɗakin karatu na ciki na mafita, wani abu da ke tsara geometries, girma, da matakan aiki, yana mai da su a cikin layi, masana'antu, har ma tsakanin tsirrai daban-daban.

Masu Gudanarwa: Bayanan Fasaha da Ƙwaƙwalwar tsoka

ergonomics masana'antu wanda yayi watsi da muryar masu aiki aiki ne mara kyau, kyakkyawa akan takarda amma maras ƙarfi a fagen. Wadanda suke ciyar da sa'o'i takwas a wurin aiki suna haɓaka ƙwaƙwalwar ƙwayar tsoka mai kyau, suna lura da abin da motsi ya rage su, wanda ke ciwo, kuma ya zama wanda ba zai iya jurewa ba bayan 'yan makonni. Aikin da ɗan wasan fasaha kamar LPM GROUP ke jagoranta zai iya kuma dole ne yayi amfani da wannan ƙwaƙwalwar azaman bayanan ƙira, ba azaman ƙarar bayan gaskiyar ba. A zahiri, wannan yana nufin:

• tsarin hirarraki da lokacin tattaunawa wanda masu aiki zasu iya bayyana ayyukansu ba tare da tacewa ba
• lura da jujjuyawar gabaɗaya, ba kawai zanga-zangar da ta dace ba a gaban baƙo
• ba da shawarar sauye-sauye na ɗan lokaci, har ma da abubuwan wucin gadi, don tabbatar da nan da nan ko hasashen ergonomic daidai ne
• tattara ra'ayoyin bayan gabatarwar sababbin tsarin, aunawa ba kawai OEE ba, amma har ma da gajiya da ingancin rayuwar aiki.

Modularity na aluminum yana sa waɗannan gwaje-gwaje da gyare-gyaren gyare-gyare ba kawai zai yiwu ba, amma ta hanyar tattalin arziki. Babu buƙatar "juya" saitin da ba daidai ba tsawon shekaru; za ku iya shiga tsakani, gyara, da ingantawa.

Taswirar Hanyar Aiwatarwa: Daga Pilot zuwa Matsayin Masana'antu

A wannan lokaci, tambaya ta dabi'a ita ce: a ina muke farawa? Babu wand ɗin sihiri, amma akwai hanyar da za a canza ka'idar ergonomic, samarwa da ƙima, da fasaha zuwa hanyar da ta dace wacce ba ta gurgunta sashen ba ko kuma ta tsaya ga aikin matukin jirgi na dindindin. Taswirar tabbataccen hanya don gabatar da kayan aikin aluminum na ergonomic, wanda aka haɗa tare da dabarar hankali, na iya haɓakawa cikin “taguwar ruwa,” kowanne yana da tabbataccen manufa kuma mai iya aunawa:

Zaɓi layin matukin jirgi mai tasiri, inda matsalolin ergonomic, rashin aiki, da raunin da ya faru sun riga sun bayyana a cikin gaskiya da ƙididdiga.

• Haɗe-haɗe na ginshiƙi masu gudana, sigogin spaghetti, lokutan zagayowar, raunin da ya faru, da rashi masu alaƙa da tsoka don haɗa matsayi, kwarara, da yawan aiki.
• Cikakken ƙirar ergonomic na wuraren aiki, counters, trolleys, da manyan kantunan layi, yana tabbatar da haɗin kai tare da sabbin fasalolin aminci da aka ƙera daga farko.
• Ƙirƙira da shigar da sababbin kayan aikin aluminum na tsarin, tare da gwaji da aka gudanar tare da masu aiki da za su yi amfani da su a kowace rana.
• Sakamakon aunawa, kwatanta OEE, lokutan zagayowar, kurakurai masu inganci, alamun HSE, da martanin ma'aikaci kafin da bayan sa hannun.
• Daidaitawar hankali, wanda ke canza aikin matukin jirgi zuwa jagororin ciki da ɗakin karatu na kayan aikin sake amfani da su, ba zuwa kashewa ɗaya ba.
• Gudanar da jujjuyawar kan wasu layukan, daidaita nau'ikan kayayyaki, haɓaka ƙa'idodi da yin amfani da abin da matukin jirgin ya koyar, maimakon yin kwafinsa da ƙarfi.

A cikin wannan mahallin, aikin mai kaya yana canzawa gaba ɗaya. Ba wai kawai suna isar da abubuwan haɗin gwiwa ba, amma suna taimakawa ginawa, tare da abokin ciniki, tsarin ergonomic da kayan ƙwaƙƙwaran kayan aiki waɗanda ke zama wani ɓangare na al'adun masana'antu na kamfani, kamar injina da shimfidar wuri.

Yuwuwar rawar LPM GROUP: daga mai bayarwa zuwa ƙirar shimfidar ergonomic

LPM GROUP yana kawo ƙwararrun ƙwarewa a cikin kariya ta aminci don layukan atomatik waɗanda 'yan wasa kaɗan a kasuwa za su iya da'awar gaske ba tare da ƙari ba. Wannan yana nufin ba wai kawai samun zurfin ilimin ƙa'idodi ba, nisan aminci, tsayawa nau'ikan, matakan aiki, da duk abubuwan da suka dace na ƙa'idodin, amma kuma sanin ainihin halayen injina lokacin aiki a iyakar su, halayen mutane a cikin sashin, da gajerun hanyoyin da aka ɗauka lokacin da shimfidar wuri ba ta da kyau. Wannan gwaninta, wanda aka gina a cikin nau'ikan shuke-shuke daban-daban da yanayin samarwa daban-daban, ƙayyadaddun fasaha ne wanda ke da ƙarfi sosai lokacin da aka yi amfani da shi a kan batun ergonomic tsarin kayan aikin aluminum don ƙirƙira masana'anta, inda ruwa, mai sake daidaitawa, duk da haka ana buƙatar mafita mai aminci. A wannan gaba, matsayi na LPM GROUP a zahiri yana canza ma'auni: ba mu ƙara magana game da mai sauƙi mai siyar da bayanan martaba, firam ɗin, ko benci na "al'ada", amma ɗan wasa mai iya fahimtar sashen a matsayin tsarin guda ɗaya, wanda masu gadi, wuraren aiki, trolleys, da hanyoyin dole ne su sadarwa tare da juna. A wasu kalmomi, ba kawai mai siyar da kayan aiki ba ne, amma madaidaicin ƙirar ƙirar ergonomic, mai iya:

• karanta layin samarwa daga ra'ayi na aminci, kwarara da ƙoƙarin ɗan adam
• ƙira hadedde tsarin kariya, wuraren aiki, trolleys da manyan kantunan ciki
• sadarwa tare da HSE, samar da aikin injiniya, kiyayewa da gudanarwa a cikin fasaha da sahihanci

A cikin mahallin inda kamfanoni da yawa ke ba da sanarwar cewa suna son haɓaka aiki mafi girma, mafi girman sassauci, da haɓaka dijital, fa'ida ta gaske ta ta'allaka ne a cikin cikakkun bayanai cewa babu wani fasali na kasida a kan murfinsa: tsayin shiryayye, matsayi na mai saka idanu, lissafi na cart, ikon daidaita wurin aiki a cikin rabin sa'a ba tare da dakatar da layin ba.

Tsarin aluminum, wanda aka yi amfani da shi ta hanya, ya zama kayan aiki don magance ainihin waɗannan cikakkun bayanai. Kuma LPM GROUP na iya zama mahaɗan da ke canza waɗannan tsoma baki zuwa harshen masana'antu masu daidaituwa, inda ergonomics, jingina, da aminci ba su ƙara yin karo ba, amma a ƙarshe sun fara aiki tare.